βœ‚οΈ Custom Cut & Sew Apparel

From Concept to Creation β€” Full-Service Apparel Production & Fulfillment

Whether you’re building a new streetwear line or need full production support for your next drop β€” our Cut & Sew program helps you go from idea to finished product without the headache.

We offer custom manufacturing, fabric sourcing, pattern development, sampling, bulk production, and fulfillment all under one roof β€” perfect for growing brands ready to scale.


🧡 What We Offer

🧢 Cut & Sew Manufacturing

  • Fabric sourcing and consulting
  • Custom patterns and tech pack creation
  • Sampling and prototyping
  • Bulk production with low MOQs

πŸ–¨οΈ Decoration & Labeling

  • Screen printing, embroidery, and DTF
  • Neck tag printing or woven labels
  • Hang tag application and poly bagging

πŸ“¦ Fulfillment Services

  • Inventory storage and SKU management
  • Order packing and worldwide shipping
  • Shopify integration & branded packaging

πŸš€ Our Process

  1. Discovery Call: Discuss your brand goals and product vision
  2. Sample & Tech Pack: We develop patterns and create a prototype
  3. Production: After approval, your items go into full production
  4. Fulfillment: We ship directly to you or your customers

🎯 Who It’s For

  • Clothing brands scaling past blanks
  • Streetwear & luxury designers
  • Event-based and influencer drops
  • Nonprofits and membership orgs

πŸ“ž Let’s Build Your Line

Ready to bring your own apparel to life? Let’s talk. We’ll walk you through every step of the process and make sure your product is ready to impress.


🧡 Black-Owned. Fulfillment-Ready. Built for Brands.

We’ve helped brands from Philly to LA bring their vision to life β€” and we’d love to help you build yours.

πŸ“ž Call us at 610-668-8847
πŸ“© Or email bala@minutemanpressphl.com

Bulk DTF Transfers: Why Ordering in Gang Sheets Saves Money

1️⃣ What Are Gang Sheets?

A gang sheet is a large-format DTF transfer sheet that allows you to arrange multiple designs in one print job. Instead of printing each design separately, you can fit multiple logos, graphics, or artwork onto a single sheet, optimizing space and cutting down on costs.

πŸ“Œ Gang Sheet Sizes Available:
βœ… 22” x 24” – Perfect for small orders and test prints
βœ… 22” x 60” – Ideal for small businesses printing multiple designs
βœ… 22” x 120” – Bulk option for high-volume apparel printing

βœ… Types of Designs You Can Fit on a Gang Sheet:

  • T-shirt front & back designs
  • Sleeve prints
  • Hat & pocket logos
  • Multiple variations of the same logo
  • Bulk orders for different customers

πŸ“Œ Pro Tip: The more efficiently you arrange your designs, the more money you save per print!


2️⃣ Why Ordering Bulk DTF Transfers in Gang Sheets Saves Money

πŸ’° Cost Savings Per Print

When you order single-image transfers, you’re paying for each print separately, which increases the cost. Gang sheets reduce waste and allow you to fit as many designs as possible, lowering the cost per transfer.

πŸ“Œ Example Cost Breakdown:

Order Type Price per Transfer Number of Transfers Total Cost
Single 10” x 10” DTF Transfer $7.00 1 $7.00
Gang Sheet (22” x 60”) $22.00 Fits 10-12 designs ~$2.00 per transfer

πŸ“Œ Savings: Instead of paying $7 per transfer, using a gang sheet drops the cost to ~$2 per print, saving you over 70%!


πŸš€ Faster Production & Fulfillment

By batching multiple designs into one sheet, you speed up the heat press process, making it easier to press multiple orders at once. This is a huge advantage for print shops and small businesses handling bulk orders.

βœ… Fewer print jobs = Faster production
βœ… Less handling = More efficiency
βœ… Easier organization = Less setup time

πŸ“Œ Pro Tip: If you’re printing for multiple clients, organizing gang sheets lets you batch print and fulfill orders faster.


πŸ› οΈ Reduced Material Waste

Ordering bulk gang sheets means you maximize every inch of the print space, reducing film waste and minimizing leftover unused areas.

βœ… Less wasted transfer film = Lower material costs
βœ… Optimized print layout = More value for your money
βœ… Lower overhead costs = Higher profit margins

πŸ“Œ Pro Tip: Always arrange your designs tightly with minimal spacing between them to make the most of your gang sheet.


3️⃣ How to Set Up a Gang Sheet for Maximum Savings

πŸ“ Step 1: Choose the Right Gang Sheet Size

  • If you need a few designs, go with 22” x 24”.
  • If you’re producing bulk orders, use 22” x 60” or 22” x 120”.

🎨 Step 2: Arrange Your Designs Efficiently

  • Minimize gaps between graphics to fit more designs.
  • Group similar-sized prints together to optimize space.
  • Rotate designs when needed to reduce wasted areas.

πŸ“‚ Step 3: Upload Your Gang Sheet Correctly

  • Use high-resolution PNG files with a transparent background.
  • Set up your gang sheet in 300 DPI for the best quality.
  • Ensure the final file size matches the gang sheet dimensions.

πŸ“Œ Pro Tip: Some DTF providers (like [Your Business Name]) offer pre-made gang sheet templates to help you set up your artwork correctly.


4️⃣ Who Benefits the Most from Gang Sheets?

βœ… Small businesses & clothing brands – Get bulk custom prints at a lower cost.
βœ… Print shops & heat press businesses – Offer wholesale DTF transfers at higher profit margins.
βœ… Event planners & corporate clients – Print multiple variations of logos for uniforms, merch, and giveaways.
βœ… DIY creators & Etsy sellers – Maximize profits by ordering gang sheets instead of individual transfers.

πŸ“Œ Pro Tip: If you plan to sell custom-printed t-shirts, hoodies, tote bags, and hats, gang sheets let you print multiple products efficiently!


5️⃣ Order Bulk DTF Transfers & Save Big! πŸš€

If you're ready to maximize your savings and get the best value on DTF transfers, ordering bulk gang sheets is the way to go!

πŸ“© Order your custom gang sheets now at [Your Website] or contact us at bala@minutemanpressphl.com!


πŸš€ Start Saving on Bulk DTF Transfers Today!

With bulk gang sheets, you get lower costs, faster production, and better profit margins—whether you're printing for your own brand or reselling transfers to others.

πŸ“Œ Need help setting up your gang sheet? Contact us, and we'll guide you through the process to ensure you get the best quality and maximum savings!

Your cart is empty
Search
Search

Select Currency

{CC} - {CN}